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Neo
Angle Installation Instructions
Printable Page
Neo
Angles with Header are not too hard to install.
Michael Furchak
installed the one at left. To read his comments go to glasss.com and in the box at the upper left scroll to shower number 1077.
FIRST OF ALL:
Get some short 2x4's to set the glass on. NEVER set the glass
on tile. Don't let the glass touch tile, hammers, metal, other
glass, or extremely hard heads. It may explode. Glass should
only touch fingers, rubber, wood, or maybe the end of your
shoe with your toes curled up out of the way.
Basically:
1. Set Panels
in opening
2. Set header
on top. Mark Holes. Make sure the door opening is the correct
size.
3. Remove
glass and header, drill holes, silicone U-Channel.
4. Reinstall
glass, header, fasten header to wall.
5. Install
bottom pivot.
6. Bring
Door inside shower and install into pivots.
7. Silicone
the sidelights.
9. Install
handle.

The sidelights have mitered edges. Drawing shows door swinging
inward but usually Neo-Angles have vinyl which makes the door
swing outwards only. |
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Header
arrives at your door in three pieces, cut to size and mitered.
It should have a hole in the middle section for the Pivot. The
exact location of the hole depends on which pivot you are using. |
INSTRUCTIONS
FOR DRILLING THE HOLE
We are supposed to do this for you at our shop. But sometimes
it doesn't happen. It's a strange phenomenon, but not the
end of the world.
Click
here for drilling instructions. |

BWB2's should be inserted into the header before you set the
header on the Sidelights. |
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 If
you have 3/8" thick Glass: Cut a section of U-Shaped
Vinyl for the top of the sidelights.
They
always give you a lot more than you need.
If
you have 1/2" Glass you do not need this at all. Substitute
a small bead of clear silicone seal, which is included with
your order. Install the header dry first so that you can get
the door opening correctly fitted.
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For
the Bottom of the Sidelights, you could be using U-Channel
or Minibrackets, or Bolt-Through-the-Glass brackets for the
bottom of the sidelights.
U-Channel:
Set 3/16" thick clear plastic shims inside the U-Channel
and set the Sidelights in the U-Channel on top of the setting
blocks. Have someone help hold the panels.
Set the header
on top of the glass with vinyl. The panels should stay there
now.
Minibrackets:
Set the sidelights on shims for now. When you are sure of
the location of the glass then you can mark the glass and
the minibrackets can be installed anywhere along this line.
The glass will be held in securely by the bead of silicone.
 Bolt-Through-the-Glass
brackets: Set the glass on wood shims until you are sure
of the location, then hold the bracket to the glass and mark
the location of the hole to be drilled in the tile.
The Picture shows
a header sitting on the panels before the door was installed. |
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The hole
in the tile has to be drilled on an angle. The angle is not
all that critical. This allows the header to be fastened to
the wall while it is on the glass.
The old style
clips interfered with the glass as well. So this is an improvement
and not that difficult to do. If you are using U-Channel these
will be the first two of only four holes you have to drill
for this installation.
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Before
marking the hole location, make sure you have the proper height
for the door. Then make sure the header is level.
Proper height for the door: There is 7/16" at
the bottom of the door and 1/8" at the top. Measure your
door height, add 9/16", and that is the BOTTOM of the
Header.
Proper Width is 3/8" plus the door width, (Measure
the door.)
Note:
If you are using the giant Senior Prima Hinges, the
gap at the bottom of the door is 9/16" instead of 7/16.
So add 11/16" to the door height to get to the bottom
of the header. Width is 3/16" on each side, same as other
pivots.
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Now
that the glass is out of the opening and the holes for the
header wall mount brackets (BWB2) have been drilled, Run a
bead of silicone under the U-Channel as well as a small bead
inside the U-Channel along the inside of the legs. We don't
generally recommend screwing down the U-Channel because there
is too much chance it will end up in the wrong place. Siliconing
allows you to micro-adjust the position of the panels by kicking
them with your foot.
Set
the U-Channel back on the centerline. Set the glass on setting
blocks - change the setting blocks to adjust the height of
the header (you knew that.) Set the header back on the glass
and fasten it to the wall.
Picture
at right shows someone putting the bottom pivot on the glass
before it is installed. DON"T DO THIS.
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Set
the bottom pivot where it is supposed to go, leaving
3/16" between it and the mitered edge of the sidelight.
Mark the holes. Remove pivot. Drill the last two holes required
(if you are using U-Channel) insert anchors and install the
bottom pivot. |
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Adapter Block for Prima Pivots. The top pivot must have
its base plate removed and the screw goes through the header,
through this adapt block and screws into the pivot pin. If you
have 5° pivots then pay attention to which is the top, which
depends on which side the door is hinged on. |
Senior Prima Pivots require this adapt block which includes
a new pivot. You only get one (picture shows two) for the top
pivot. The screw on the top is long enough to go through the
header. |

Horizon Pivots come with the Adapt Block already installed.
If you ordered 5° pivots, and if we sent you a top pivot
with the wrong 5°, that's all they make. You have to carefully
pry the plate off and turn it over and then install it. It may
be the bottom that has to be switched in the same manner. |
Almost
done: Take the plates off the inside of the pivots. Bring the glass
inside. Set wood shims down on the curb. Carefully set the glass
in the opening, adjust the height. Don't allow the glass to touch
anything, especially the sidelights. It may explode.
Fasten the glass
in place by replacing the cover plates onto the pivots. Remove the
wood shims. You can get out of the shower now.
Next silicone the
sides of the sidelights to the tile.
What
did I forget? Install the Handle and the Vinyl.
(If you are not using IE then scroll to #11 on the Vinyl Page.)
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